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The range of services of IGATEC GmbH includes design, construction, delivery, installation and maintenance of processing plants, in particular of:

  • Crude oil processing plants
  • Sewage sludge drying and incineration plants


Mobile and Stationary Crude Oil Processing Plants

We design and construct test plants for producing and processing crude oil, for example for the separation of associated substances. Besides stationary crude oil processing plants we also realize mobile crude oil processing plants. They have a modular construction and therefore offer the following advantages:

  • Easy and fast set-up and dismounting within 48 hours
  • Transport of plant components with standard trucks
  • Easy and flexible expansion with additional modules 
   

          IGATEC - Prozessanlagen  IGATEC - Prozessanlagen

 

Further technical information: Download Datasheet

 

Sewage Sludge Drying and Incineration Plants

We realize sewage sludge incineration plants for recycling sewage sludge from centrifuges and filter presses as well as pre-dried sewage sludge and thin mud with low solids content.

 

          IGATEC - Prozessanlagen  IGATEC - Prozessanlagen

 

Our process plants are always tailored to meet the specific needs and requirements of the customer in order to guarantee an optimal solution.

 

IGATEC Services at a Glance:

  • Conception
  • Engineering
  • Project management
  • Procurement, manufacturing and delivery of components
  • Set-up / assembling
  • Initial start-up
  • Training
  • After sales service

Sewage Sludge Incineration Plant
Further Realized Projects

IGATEC - Prozessanlagen
Crude Oil Processing Plant Speyer

IGATEC - Prozessanlagen
Mobile Crude Oil Processing Plant Speyer

IGATEC - Prozessanlagen
Sewage Sludge Incineration Plant Helsinki

IGATEC - Prozessanlagen
Sewage Sludge Incineration Plant Altenstadt

Replacement of On-Spot system for loading of tank wagons

Project description:
Replacement of On-Spot system with 2 loading arms (without gas recycling/recovery) in the tank storage.
Plant capacity: 600 m³/h
Following services were included in the requested scope of the project:

  • Basic- and detail engineering
  • 2 On Spot loading systems DN 200
  • Topping-out foreman installation of the loading system
  • EMC / I&C technique - Measuring and Control Technique
    -  Supply of a new measuring and control system incl. engineering,
       project supporting, data documentation and recording
    -  Placement and installation of the S7-components
    -  Development of a new operational concept (in co-operation with the customer)
    -  Implementation of a balance, cable switching/shunting unit and additive system
    -  Connection to the VRU and pump station
    -  EMC / I&C - Installation
  • Commissioning/start-up

Erection of a test plant for the processing of crude oil

Project description
Planning/Engineering, erection and start-up of a test plant for the processing of crude oil
Plant capacity: 25m³/h crude oil
Following services were included in the requested scope of the project:

  • Basic- and detail engineering
  • Supply of technical equipment
    -  Complete steel- and piping construction incl. shut-off - and control valves/devices
    -  Supply of plant components and technical equipment/fittings
    -  Connection to on-site oil drillings/wells with inner-coated pipes PN 250
    -  Erection of a heat station for the heating of the complete plant
    -  Dual-fuel burner for propane - and crude oil separation gas
    -  Supply and erection of an instrumentation air supply system
       incl. distribution to the individual consumers
    -  Electro-technical installation/assembly (cable tray/run construction,
       pull of the cables, connection of/to the consumers, loop-check)
    -  Programming of the PLC system (SIMATIC) and visualisation of the plant functions (PCS 7)

IGATEC-scope of supply and services:

  • Basic- and detail engineering of the Measuring and Control-Technique (EMC/I&C)
  • Supply of the complete instrumentation air supply and heat station plus micro-turbine unit
  • Switchgear cabinet manufacturing
  • Electrical/electro-technical installation
  • Programming and visualisation
  • Main site management and professional site supervision regarding electro-technique
  • Commissioning/start-up of the complete plant