We’re using cookies to personalize the contents and advises as well as to analyse the hits on our homepage.
to view the details

Loading Facilities

IGATEC GmbH is your competent partner for design, construction, delivery, installation and maintenance of turnkey loading facilities.

We manufacture loading plants tailored to the specific needs and the required daily or annual performance for loading and unloading of …

  • Rail tank cars
  • Road tanker/ tanktainers
  • Ships
  • Airplanes
  • Helicopters

 

IGATEC loading facilities are equipped with the appropriate loading systems, such as:

IGATEC - Verladesysteme

  • Top loading systems
  • Bottom loading systems
  • On Spot loading systems
  • New On Spot loading systems
  • TOP SPOT® loading systems
  • Loading skids
                             

 

and the necessary peripheral systems, such as:

IGATEC - Peripheriesysteme

  • Piping systems
  • Vapor recovery units      
  • Pump stations
  • Marshalling yards
  • Operator buildings
                                       

 

They serve for the safe transfer of liquid and gaseous fluids, such as:

  • Light petrochemicals
            Petrol, diesel, kerosene (JET A-1)…
  • Dark petrochemicals
            Crude oil, bitumen, lube oils, fuel oils, black oils…
  • Stable gas condensates
  • Liquid gases
            LPG, LNG, chlorine…
  • Biodiesel / bioethanol
  • Nearly all other chemical products
            Acids, alkalis…

 

IGATEC Services at a Glance:

  • Conception
  • Engineering
  • Project management
  • Procurement, manufacturing and delivery of components
  • Set-up / assembling
  • Initial start-up
  • Training
  • After sales service

LPG Loading Facility

Further Realized Projects

IGATEC - Verladeanlagen
Loading Facility Surgut

IGATEC - Verladeanlagen
Loading Facility Angarsk

IGATEC - Verladeanlagen
Helicopter Refuelling Station
Oberjettenberg

IGATEC - Verladeanlagen
Loading Facility Uchta

Project Ust-Kut - Loading of LPG into rail tank truck

Project description:
Loading capacity of the plant: 2 Mio. tons per year
Following services are included in our scope of the project:

  • Basic and detail engineering for loading terminal
  • Supply of equipment and devices
    -  10 Top Loading Systems DN50 for preparation of
       LPG loading into rail tank wagons
    -  20 Top Loading Systems DN80 / DN50 for LPG loading 
       into rail tank wagons
    -  1 Top Loading System DN50 for emptying 
       of the damaged tank
    -  Steel construction
    -  Pipelines
    -  Valves, fittings, armatures
    -  Automation systems
    -  Instrumentation and control engineering
    -  Mass flowmeter
    -  Operator station
    -  Control unit
    -  Lighting system
  • Site management / Construction and erection supervision / Commissioning-Start-Up

Project Uchta - Loading of stable condensate + LPG

Project description
Loading capacity of the plant: 1,5 Mio. tons per year

Following services are included in our scope of the project:

  • Basic-Engineering
  • Re-construction of the loading platforms and pump stations
  • New construction of the operator building
  • Supply of equipment and devices
    -  4 TOP SPOT®-Loading systems for the loading of
       stable condensate into rail tank wagons
    -  30 Top-Loading systems for the loading of LPG
       into rail tank wagons
    -  Automation system
    -  Shunting unit with standard gauge buffered push/sliding carriage
    -  CO2-Fire-fighting system
    -  Fire alarm system
    -  Gas warning/alert system
    -  Camera surveillance/monitoring unit
    -  Over pressure ventilation unit
    -  Switch - and control gear
    -  Valves, fittings, armatures
    -  EMC / I&C -technique
    -  Communications unit
    -  Pump station
  • Site management / Construction supervision / Commissioning / Start-up

Project Surgut - Loading of stable condensat (gazoline / petrol)

Project description:

Loading capacity of the plant: 2 Mio. tons per year
Following services are included in our scope of the project:

  • Basic- und Detail - Engineering
  • Supply of the equipment and devices
    -  2 TOP SPOT®-Loading systems NW 200 for the loading
       of stable condensate into rail tank wagons
    - Steel construction
    - Pipeline construction
    - Valves, fittings, armatures
    - Automation system
    - Camera / Monitoring system for automatic loading
    - Fire alarm detection- and fire-fighting system (centralised)
    - Mass flow rate measuring unit
    - Emergency emptying
    - Sampling system
    - VRU (Vapour Recovery / Recycling unit)
    - Cable switching / shunting unit for 40 rail tank wagons
  • Site management / Construction and erection supervision / Commissioning-Start-up

Project Perm - Loading systems for loading of fuels and kerosene into rail tank wagons

Project description:
TURN KEY Project

Loading capacity of the plant:
- Petrol for pyrolyse 500.000 tons per year
- Motor petrol 2,8 Mio. tons per year
- Diesel fuel 3,125 Mio. tons per year
- Fuel for jet engine 600.000 tons per year

Following services are included in our scope of the project:

  • Basic and detail engineering
  • Supply of equipment and devices
    - 4 New-On Spot Loading systems (2 double systems á 2x DN250 /
      2 individual systems á 1x DN250) for loading of fuel and kerosene
      into rail tank wagons
    - Operator building as a container for equipment of control system
       including ventilation and equipment for operator building
    - Instrumentation and control engineering container including ventilation
      and Instrumentation and control engineering equipment
    - Compressor
    - Automation system
    - CCTV system
    - Fire alarm system
    - Sprinkling plant
    - CO2 Fire-fighting system
    - Rail-car scales with electronic elements
    - Ventilation system for the pit
    - Tank trails as a roboter (shunting system)
    - VRU (Vapour Recovery Unit)
    - Heating systems for diesel fuel pipilines + vakuum pumps of the VRU
  • Site management / Construction and erection supervision / Commissioning-Start-up

Project Odessa - Loading of clear / bright products

Project description:

Loading capacity of the plant: 2,0 Mio. tons per year

Following services are included in our scope of the project:

  • Basic-Engineering
  • Supply of the following equipment and devices
    - 1 TOP SPOT®-Loading system for the loading of clear / bright products
       into rail tank wagons
    -  Automation (DelatV)
    -  Supply of the EMC / I&C technique
    -  Valves, fittings, armatures
    -  Camera surveillance / CCTV (closed circuit monitoring)
    -  Gas warning / alert system
    -  CO2 Fire-fighting system / foam extinguishing system and water spray unit
    -  Fire alarm system
    -  Shunting unit with standard gauge buffered push / sliding carriage
    -  Sampling system
    -  Switch and control gear
    -  Communication system
  • Site management / Construction supervision / Commissioning-Start-up

Project Nojabrsk - Loading of liquefied petroleum gas (LPG)

Project description:

Loading capacity of the plant: 1.5 Mio. tons per year

Following services are included in our scope of the project:
Loading platform, discharge/emptying platform, pump station and tank farm

  • Basic - Engineering
  • Detail - Engineering
  • Supply of the equipment and devices
    - 46 Top-Loading systems for LPG loading into rail tank wagons
    - Valves, fittings, armatures
    - Automation
    - Supply of the EMC / I&C technique
    - Communication unit
    - Gas warning/alert system
    - Fire-fighting system
    - Density measuring system
    - Tank management system
    - Piping
    - Pump control system of multiplex fraction of light hydrocarbons
    - Complete equipment for 50 tanks/containers, located in the tank farm
  • Site management / Construction and erection supervision / Commissioning-Start-up

Project Kalusch - Unloading of liquified petroleum gas (LPG)

Project description
Unloading station for multiplex fraction of light hydrocarbons
Loading capacity of the plant: 900 tons per day
Following services are included in our scope of the project:

  • Basic und detail engineering
  • Supply of the equipment and devices
    -  18 Top Unloading systems for the unloading of
        liquid gas (LPG) out of rail tank wagons
    -  1 screw compressor
    -  1 evaporator and superheater
    -  Process engineering
    -  Automation system
    -  Supply of the EMC / I&C technique
    -  Fire-fighting and alert system

Projeсt Astrachan - Loading of 5 sorts of gasoline / petrol and diesel

Project description
TURN KEY - Project
Loading capacity of the plant: 2,5 Mio. tons per year
Following services are included in our scope of the project:

  • Basic- and detail engineering
  • Supply of the equipment and devices
    -  4 pieces TOP SPOT®-loading systems for the loading of 5 sorts of
       petrol/gasoline and diesel into rail tank wagon
    -  Steel- + pipeline construction
    -  Automation system
    -  Fire-fighting system
    -  Composite/Combined weighing systems
    -  Cable switching/shunting unit for 2 x 30 rail tank wagons
    -  Pump station
    -  Operator building
    -  VRU (Vapour Recovery/Recycling Unit)
    -  Slop vessel
    -  Arbitrage–sampling system

Project Angarsk - Loading of fuels nad naphta (crude oil)

Project description:

Loading capacity of the plant: 3 Mio. tons per year

Following services are included in our scope of the project:

  • Reconstruction/rebuilding of the burnt-down loading plant/station
  • Connection to the refinery management system
  • Basic - Engineering
  • Supply of equipment and devices
    -  4 New On Spot loading systems for the loading of fuels
       and naphta (crude oil) into rail tank wagons
    -  Automation system
    -  Supply of the EMC / I&C technique
    -  Fire-fighting system
    -  Integration into the scale / balance system
    -  Integration into the cable switching / shunting unit
    -  VRU (Vapours Recovery Unit)
    -  Arbitrage sampling system
    -  Operator building
  • Site management / Construction and erection supervision / Commissioning-Start-up

Project Afipsky - Loading system for liquid sulphur

Project description
TURN KEY - Project
Following services are included in our scope of the project:

  • Basic engineering
  • Supply of the equipment and devices
    -  1 Top Loading System DN80 for the loading
       of liquid sulphur into tank trucks
    -  Automation systems
    -  Valves, fittings, armatures
    -  Mass flowmeter
    -  Pipelines
    -  Heating systems for fittings, mass flowmeter and pipelines
    -  Ex-barrier
  • Site management / Construction and erection supervision / Commissioning-Start-up
    The construction and erection work started in July 2016.
    Start of operation is expected in 2017.

 

Project Angarsk - Loading and unloading/emptying of liquefied petroleum gas LPG

Project description:
Capacity of the plant:
Unloading/emptying 300.000 tons per year / Loading 100.000 tons per year
Following services are included in our scope of the project:

  • Basic - Engineering
  • Supply of equipment and devices
    -  40 Top Loading-systems for loading and
       unloading of LPG into / out of rail tank wagons
    -  2 screw-type compressors
    -  2 evaporators
    -  2 super heaters
    -  Automation (Yokogawa)
    -  Valves, fittings, armatures
    -  Supply of the EMC / I&C technique
    -  Gas warning/alert system
    -  Communication technique/-facilities
    -  Switch - and control gear
  • Site management / Construction supervision / Commissioning-Start-up